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Belt Fasteners Belt Lacing Systems & Repair Fasteners
We are one of the world's leading suppliers of mechanical fasteners used in mining & servicing the growing need for mechanical fasteners in Australia. It is the preferred choice in most mining and material handling operations worldwide, used in coal mining and hard rock applications. Our fasteners & associated products withstand the harshest conditions without compromising performance. Belt Lacing Systems for Light Tensile Conveyor Belts up to 750 kN/m -
MUP2 Spring Tension Primary Cleaner
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Link Specification
A - Alloy steel - Case hardened, surface hardness RC 57min AD - Alloy steel - Through hardened (for higher U.T.S.) C - Carbon steel - Case hardened, surface hardness RC 57Pin Specification
Alloy steel - Case hardened, surface hardness RC 57 min. Effective case depth 0.6mmFeatures:
The Bolt N Go flight system is a revolutionary assembly method for drop forged and round link conveyor chain. Easy and simple assembly on site or in the shop Precise calculated flight bending forces No welding required Guaranteed and reliable pin attachment Condensed storage and shipping costs Forged chain and round link chain compatible Plastic flight option (high-density polyethene or nylon) Steel flight option (drop forged chain only) -
Forged Chain Links
A complete line of drop forged conveyor chain and accessories in various sizes. Simple to use and robust, which is what your production line needs. For the Toughest Applications with Minimum Breaking Load Strengths of between 33,000 lbs. (150 kn) to 158,000 lbs. (700kn). Specifications FEATURES: Minimum Breaking Load Strengths: Range from 33,000 lbs. (150 kn) to 158,000 lbs. (700kn) Availability:- Chain without flights - from stock
- Chain with flights quick delivery
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Air Bag Tension Polyurethane Primary Belt Cleaner
The MATO MUP2 polyurethane primary belt cleaner is designed to be aggressive but friendly to the conveyor belt. The MUP2 returns up to 95% of the bulk material to the mainstream production flow being conveyed. The air operated end assembly offers a constant blade pressure to the conveyor belt’s surface for the entire life of the polyurethane blade, eliminating continuous blade adjustment and maintenance. Note, if air is not available the air bag end assembly can also be tensioned by using water pressure from the main supply line. See your local MATO representative for more details. The MUP2 polyurethane primary belt cleaner has two standard types of tensioning devices available. Spring tension assembly or air operated assembly, for the most reliable and effective tensioning methods available in today's market.Polyurethane Blades
The MUP2 has the polyurethane grades available to choose from. They can be used in underground coal mines with stringent fire resistant, antistatic requirements, as well as surface applications with aggressive products being conveyed, to high temperature or even food grade applications. MATO has also recently incorporated a polyurethane blade suitable for dry applications with a built-in lubrication system to reduce the chances of chattering whilst running on dry conveyor belts.Air Bag Tension
The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the air bag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market. When used on our MUP2 primary cleaners the blade contact remains at is today's 15 degrees set up for the entire blade, this improves the cleaning efficiency throughout the life of the polyurethane blade. -
The MATO MCR2 diagonal plough has all the same features of the MCR1 plough, however one blade is designed to cover the entire width of the conveyor belt. This unit allows for all the materials removed by the plough to be deposited to the desired side of the conveyor belt. The MATO MCR2 diagonal plough is easily changed from a right-hand side configuration to left-hand side unit, as all the cleaner blades are interchangeable.
Features and Benefits:
- Single direction discharge
- Economical
- Ease of installation
- Free floating
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MUR3 Diagonal Double Blade The MATO MUR3 Diagonal Type Double Blade Belt Cleaner is a double blade design that offers effective cleaning of the return belt, ease of maintenance and installation.
Features and Benefits:
- Profile urethane, replaceable, blade offers effective cleaning and protection of return pulley.
- Unique urethane tensioning system provides optimal tensioning of plough against the belt.
- Ideally suited to use on belts with mechanical fasteners
- The simple design of fabricated items provides ease of installation, maintenance and blade replacement.
- Durable stainless steel for a long life of fabricated components.
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MCP1 Air Bag Tension Pre Belt Cleaner
The MATO MCP1 primary belt cleaner is an aggressive head drum cleaner consisting of multiple blade sections, in line, mounted just under the tangential centre line of the head pulley, to remove the bulk of the carryback material to return to the main flow of product being conveyed. The MCP1 cleaner is mounted underneath the head drum to ensure no material build-up occurs on the cleaner unit, and to eliminate the risk of damage from the cleaner to the belt. Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure across the face of the head drum. Tungsten carbide blades are used for fully vulcanised belts and polyurethane blades are used for mechanically fastened belts.Polyurethane Blades
There are a number of polyurethane blade grades to choose from. Polyurethane blades can be used in underground coal mines with stringent fire resistant, antistatic requirements, as well as surface applications with aggressive products being conveyed, to high temperature or even food grade applications. MATO has also incorporated a polyurethane blade suitable for very dry applications with an inbuilt lubrication element to reduce the chances of chattering whilst running on dry conveyor belts.Air Bag Tension
The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the air bag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market. -
The MATO MUR1 Plough Type Belt Cleaner is a proven design that offers effective cleaning of the return belt, ease of maintenance and installation.
Features and Benefits:
- Profile urethane, replaceable, blade offers effective cleaning and protection of return pulley.
- Unique urethane tensioning system provides optimal tensioning of plough against the belt.
- Ideally suited to use on belts with mechanical fasteners.
- The simple design of fabricated items provides ease of installation, maintenance and blade replacement.
- High-quality paint finish optimises life of fabricated components.
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CHAIN CONVEYORS
Chain Links, Flights, Sprockets and Trailers
We have Primary Cleaning Systems to suit most applications and providing easy and effective maintenance of industrial equipment conveyor belt systems.Forged Chain Links
Chain & Flight Systems
Sprockets & Trailers
Forged Chain
4B drop forged chain is made of special heat treated alloy steel case hardened to Rockwell C57 with a ductile core hardness of Rockwell C40. Heat treating is a complex process that is done to provide the optimum chain link with a more fractured resilient ductile core for shock resistance, and an extremely hard exterior surface for superior wear resistance. 4B drop forged chain is backed by an international network of companies with over 120 years of experience, and a global team of engineers that can provide you with practical solutions for all your material handling applications.Drop Forged Chain
Link and flight assembly are made easy by using a standard bolt and nut with a high strength hollow pin. There are no circlips to become loose and there is no intricate assembly. There is no welding required on the flights, no need to remove the chain from the conveyor for installation, and no issues with strength. Just bolt the links and the flights together. It’s easy, simple and reliable! -
MATOLAG Ceramic Pulley Lagging
Designed, developed and manufactured in Australia for the harsh conditions of all mining industries. The MATOLAG has been developed for the easy application for in situ and pulley OEM installations. The design and profile of the MATOLAgivees excellence in water drainage between the face surfaces on the pulley drum. Reducing material build up was also a major design criteria for the MATOLAG; the profile of the MATOLAG reduces the buildup of foreign materials, which long term will reduce the cause of belt tracking and conveyor belt wear. The MATOLAG is supplied in 6.5 metre rolls with a width of 250mm as standard; this reduces the wastage and allows easy stocking for all maintenance suppliers. MATOLAG can be supplied in either natural rubber or FRAS for the underground mining industry as per AS 1334.10-1994.Tests Carried Out:
- Tests on rubber physical properties on every batch
- Test on ceramic tile properties on every batch
- Test on adhesion between the ceramic tiles and the rubber on every batch
- Test on the cold vulcanised adhesion on every batch of rubber
- Test on the hot vulcanised adhesion on every batch of bonding layer
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Spring Tension Pre Belt Cleaner
The MATO MCP1 primary belt cleaner is an aggressive head drum cleaner consisting of multiple blade sections, in line, mounted just under the tangential centre line of the head pulley, to remove the bulk of the carryback material to return to the main flow of product being conveyed. The MCP1 cleaner is mounted underneath the head drum to ensure no material build-up occurs on the cleaner unit, and to eliminate the risk of damage from the cleaner to the belt. Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure across the face of the head drum. Tungsten carbide blades are used for fully vulcanised belts and polyurethane blades are used for mechanically fastened belts.Polyurethane Blades
There are a number of polyurethane blade grades to choose from. Polyurethane blades can be used in underground coal mines with stringent fire resistant, antistatic requirements, as well as surface applications with aggressive products being conveyed, to high temperature or even food grade applications. Mato has also incorporated a polyurethane blade suitable for very dry applications with the polyurethane blade being used having its own inbuilt lubrication element to reduce the chances of chattering whilst running on dry conveyor belts.Spring Tension
The tension spring assembly allows for constant tension to be applied to the cleaner unit, to cater for blade wear or greater movement for the blade surface on the head drum. This reduces the maintenance frequency for adjustment. -
MUS3 Bolt Tension Secondary Belt Cleaner
The MATO MUS3 belt cleaner is one of our latest designed belt cleaners and offers our new M-TRAK slide on cushion & blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width. Blade replacement is very simple with the design of the slide on and slide of principle, meaning no special tools or training is required when maintenance is performed. The unique design of our MUS3 cushion is based on the principle of a parallelogram whereby the cushion also stays true to the conveyor belts surface and ensures the attacking angle is maintained.Cushion with Carbide Blade
The MUS3 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The design of our MUS2 cleaners has the tungsten carbide blade insert that can withstand the impact of mechanical fasteners which are used in most longwall applications in underground coal mining.Bolt Tension
The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system. -
CONTROL UNITS
Water Control Units & Stations
Inline Water Control Unit
Spray Board:
- The Inline Water Control Unit is a simple system to control the use of water sprays to operate on either belt running or product being conveyed.
Double Solenoid Water Control Manifold
Spray Board:
- Our Solenoid Water Manifold is an upgraded version of our Inline Water Control Unit, to encompass a filtration station and a manual by-pass connection in case of power failures.
Ultrasonic Water Control and Belt Cleaner Control Station
Ultrasonic Control:
- An ultrasonic beam senses product being conveyed to activate a variety of water or air valves for dust suppression and conveyor belt cleaner control
- The system has variable options for power supply, and function, based on either belt running or products being detected
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Quick Release Conveyor Skirting Clamp
The challenge is always to contain spillage and control dust at the transfer point areas, regardless of the bulk material, with any conveyor belt operation. Quick release conveyor skirting clamp that help eliminate spillage and dust in the conveyor transfer point. Make it easy to eliminate loading-point spillage on any conveyor loading site. We are a recognised industry leader in conveyor skirting system products.- Skirting material is adjusted in minutes
- Clamp adjustments are made quickly, easily and safely
- Low cost
- Positive fixing
- No springs to jam or break
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Stainless Spring Tension Pre Belt Cleaner
The MATO MCP1 primary belt cleaner is an aggressive head drum cleaner consisting of multiple blade sections, in line, mounted just under the tangential centre line of the head pulley, to remove the bulk of the carryback material to return to the main flow of product being conveyed. The MCP1 cleaner is mounted underneath the head drum to ensure no material build-up occurs on the cleaner unit, and to eliminate the risk of damage from the cleaner to the belt. Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure across the face of the head drum. Tungsten carbide blades are used for fully vulcanised belts and polyurethane blades are used for mechanically fastened belts.Polyurethane Blades
There are a number of polyurethane blade grades to choose from. Polyurethane blades can be used in underground coal mines with stringent fire resistant, antistatic requirements, as well as surface applications with aggressive products being conveyed, to high temperature or even food grade applications. Mato has also incorporated a polyurethane blade suitable for very dry applications with the polyurethane blade being used having its own inbuilt lubrication element to reduce the chances of chattering whilst running on dry conveyor belts.Spring Tension
The tension spring assembly allows for constant tension to be applied to the cleaner unit, to cater for blade wear or greater movement for the blade surface on the head drum. This reduces the maintenance frequency for adjustment. -
MUS4 Bolt Tension Stainless Secondary Cleaner
The MATO MUS4 belt cleaner is one of our latest designed belt cleaners and offers our M-TRAK slide on cushion and blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width. Blade replacement is very simple with the design of the slide on and slides off principle, meaning no special tools or training is required when maintenance is performed. The MUS4 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The MUS4 cleaner has a low minimum height requirement for installation.Polyurethane Blades
These are 85A shore hardness, FRAS approved polyurethane.Bolt Tension
The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system. -
CONVEYOR IDLERS
Conveyor, impact & return belt idlers assemblies
Conveyor Technology Services supply conveyor idlers, impact idlers and return belt idlers assemblies, through such manufacturers as DRC Rollers, Prok Group, and Tyton Idlers, and Special roller configurations. Conveyor Technology Services supply polymer rollers. These rollers are a new generation, heavy duty alternative to steel rollers. The rollers are constructed of glass-filled fibre, high density, polyethylene (HDPE), which has proven to substantially outlast steel rollers. The significant advantages which apply to applications utilising K-Poly Conveyor Rollers are:- Less damage to belting in event of roller collapse
- Noise reduction of poly surface up to 9dba reduction over conventional steel rollers
- Wear resistant
- Reduced material build up upon roller shell
- Up to 50% lighter than conventional idlers
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Belt Fasteners Belt Lacing Systems & Repair Fasteners
We are one of the world's leading suppliers of mechanical fasteners used in mining & servicing the growing need for mechanical fasteners in Australia. It is the preferred choice in most mining and material handling operations worldwide, used in coal mining and hard rock applications. Our fasteners & associated products withstand the harshest conditions without compromising performance. Belt Lacing Systems for High Tensile Textile Conveyor Belts above 750 kN/m -
MCS1 Air Bag Secondary Belt Cleaner
The MATO MCS1 unique belt cleaning system is designed to allow the cleaner blade to act independently to conform to the conveyor belt surface. The mounting arm arrangement encompassing the air bag system allows each side of the cleaner to act independently thus providing the even distribution of cleaner blade pressure on the belt while allowing the blade to follow any variation in the belt surface. The unique concept of the MATO MCS1 belt cleaner is such that the cleaner blade is free to move on the belt, while still maintaining relatively constant pressure across its cleaning surface.Polyurethane Blades
There are a variety of polyurethane grades to choose from to best suit the application for the cleaner whether for surface or underground mining conditions.Air Bag Tension
The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the air bag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market. -
MCS2 Bolt Tension Stainless Secondary Belt Cleaner
The MATO MCS2 belt cleaning unit is the multi-bladed in-line system. Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure and constant tip contact across the belt surface.Tungsten Carbide Blades
MATO offers different grades of tungsten carbide to suit each application. For example, tungsten impact where the belts have mechanically fastened joints or tungsten long life for higher speed belts with abrasive materials.Bolt Tension
The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system. -
SKIRTS AND GUARDS
Skirting Clamps & Safety Rail Systems
Prevent accidents and guard the conveyor belt with these quick installation time skirts and guards.- Quick Release Conveyor Skirting Clamp
- Modular Safety Rail System
Modular Safety Rail System
- Quick installation time
- Easy access to loop take up areas
- Easy access to Drive units
- 100% Retrievable
- No heavy lifting, or removing guards
- Can be used as barriers, to restrict access
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CONVEYOR BELT MAINTENANCE
Choose from our selection of belt maintenance products including pulley lagging, conveyor skirting clamps, belt cutters, belt lifters, belt squares and track swivels. Â We use engineered products and services to provide our customers with the best solutions for their conveyor material handling. Â We offer a comprehensive selection of quality belt maintenance products for the material handling industry. We also provide customers with unsurpassed product and application support.Conveyor Skirting Clamps - Quick release conveyor skirting clamp that helps eliminate spillage and dust in the conveyor transfer point.
Pulley Lagging - Designed, developed and manufactured in Australia for the harsh conditions of all mining industries.
Conveyor Technology Services is synonymous with offering innovative conveyor hardware solutions. The new technology conveyor skirt products, pulley lagging and tracking products offer significantly longer life and lower friction and will definitely reduce belt damage, plus lower your conveyor maintenance and spillage cleanup costs.Tracking Products - Belt trackers that are designed to suit the individual needs of the conveyor application.
Spray Board:
Spray Board:
Ultrasonic Control:
