cement - Conveyor Technology Services

MCS4 Bolt Tension Secondary Cleaner

MCS4 Bolt Tension Stainless Secondary Belt Cleaner

The MATO MCS4 belt cleaning unit is a multi-bladed inline system, each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure and constant tip contact across the belt surface. The cleaner is designed to be slim-lined so it can fit into almost any position, taking up the minimal amount of room possible. The MCS4 secondary cleaner is suitable for all applications and works extremely well on high speed fully vulcanised belts or mechanically fastened belts, ensuring a clog-free operation.

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Tungsten Carbide Blades

MATO offers different grades of tungsten carbide to suit each application. For example, tungsten impact where the belts have mechanically fastened joints, or tungsten long life for higher speed belts with abrasive materials.

Bolt Tension

The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.

Features and Benefits:

Fits into confined spaces
Outstanding performance on sticky material
Easy installation and maintenance
Various blade options
Multi-bladed with individual cushion mounts

lagging-260x208 Conveyor Belt Maintenance

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Conveyor Belt Maintenance

CONVEYOR BELT MAINTENANCE

Choose from our selection of belt maintenance products including pulley lagging, conveyor skirting clamps, belt cutters, belt lifters, belt squares and track swivels. We use engineered products and services to provide our customers with the best solutions for their conveyor material handling. We offer a comprehensive selection of quality belt maintenance products for the material handling industry. We also provide customers with unsurpassed product and application support.

Conveyor Belt Maintenance Equipment

Conveyor Belt Product Brochure

Sure Grip Clamp Product Brochure

Conveyor Skirting Clamps - Quick release conveyor skirting clamp that helps eliminate spillage and dust in the conveyor transfer point.

Pulley Lagging - Designed, developed and manufactured in Australia for the harsh conditions of all mining industries.

Tracking Products - Belt trackers that are designed to suit the individual needs of the conveyor application.

Conveyor Technology Services is synonymous with offering innovative conveyor hardware solutions. The new technology conveyor skirt products, pulley lagging and tracking products offer significantly longer life and lower friction and will definitely reduce belt damage, plus lower your conveyor maintenance and spillage cleanup costs.

mus4-bts-325x260 MCS4 Bolt Tension Stainless Secondary Cleaner

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MCS4 Bolt Tension Stainless Secondary Cleaner

MUS4 Bolt Tension Stainless Secondary Cleaner

The MATO MUS4 belt cleaner is one of our latest designed belt cleaners and offers our M-TRAK slide on cushion and blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width. Blade replacement is very simple with the design of the slide on and slides off principle, meaning no special tools or training is required when maintenance is performed. The MUS4 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The MUS4 cleaner has a low minimum height requirement for installation.

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Download Technical Drawing

Polyurethane Blades

These are 85A shore hardness, FRAS approved polyurethane.

Bolt Tension

The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.

Features and Benefits:

Easy blade replacement
Outstanding performance on sticky material
Clog free operation
Various blade options
Multi-bladed with individual cushion mounts
Can operate on reversing belt

mcs1-st-325x260 MCS1 Spring Tension Secondary Cleaner

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MCS1 Spring Tension Secondary Cleaner

MCS1 Spring Tension Secondary Belt Cleaner

The MATO MCS1 unique belt cleaning system is designed to allow the cleaner blade to act independently to conform to the conveyor belt surface. The mounting arm arrangement encompassing the tension spring system allows each side of the cleaner to act independently of each other thus providing the even distribution of cleaner blade pressure on the belt while allowing the blade to follow any variation in the belt surface. The unique concept of the MATO MCS1 belt cleaner is such that the cleaner blade is free to move on the belt, while still maintaining relatively constant pressure across its cleaning surface.

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Download Technical Drawing

Polyurethane Blades

There are a variety of polyurethane grades to choose from to best suit the application for the cleaner whether for surface or underground mining conditions.

Spring Tension

The tension spring assembly allows for constant tension to be applied to the cleaner unit, to cater for blade wear or greater movement for the blade surface on the head drum. This reduces the maintenance frequency for adjustment.

mur3-diagonal-double-blade-325x232 MUR3 Diagonal Double Blade

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MUR3 Diagonal Double Blade

MUR3 Diagonal Double Blade The MATO MUR3 Diagonal Type Double Blade Belt Cleaner is a double blade design that offers effective cleaning of the return belt, ease of maintenance and installation.

Features and Benefits:

Profile urethane, replaceable, blade offers effective cleaning and protection of return pulley.
Unique urethane tensioning system provides optimal tensioning of plough against the belt.
Ideally suited to use on belts with mechanical fasteners
The simple design of fabricated items provides ease of installation, maintenance and blade replacement.
Durable stainless steel for a long life of fabricated components.

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Chain Conveyors

CHAIN CONVEYORS

Chain Links, Flights, Sprockets and Trailers

We have Primary Cleaning Systems to suit most applications and providing easy and effective maintenance of industrial equipment conveyor belt systems.

Forged Chain Links

Chain & Flight Systems

Sprockets & Trailers

Forged Chain

4B drop forged chain is made of special heat treated alloy steel case hardened to Rockwell C57 with a ductile core hardness of Rockwell C40. Heat treating is a complex process that is done to provide the optimum chain link with a more fractured resilient ductile core for shock resistance, and an extremely hard exterior surface for superior wear resistance. 4B drop forged chain is backed by an international network of companies with over 120 years of experience, and a global team of engineers that can provide you with practical solutions for all your material handling applications.

Drop Forged Chain

Link and flight assembly are made easy by using a standard bolt and nut with a high strength hollow pin. There are no circlips to become loose and there is no intricate assembly. There is no welding required on the flights, no need to remove the chain from the conveyor for installation, and no issues with strength. Just bolt the links and the flights together. It’s easy, simple and reliable!

mus2-abt-325x260 MUS2 Air Bag Tension Secondary Cleaner

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MUS2 Air Bag Tension Secondary Cleaner

MUS2 Air Bag Tension Secondary Belt Cleaner

The MATO MUS2 belt cleaner is one of our latest designed belt cleaners and offers our new M-TRAK slide on cushion and blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width. When using our new air bag tensioned end assemblies, blade replacement is very simple with the design of the slide on and slide off principle, meaning no special tools or training is required when maintenance is performed. The unique design of our MUS2 cushion is based on the principle of a parallelogram whereby the cushion also stays true to the conveyor belt’s surface and ensures the attacking angle is maintained.

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Download Technical Drawing

Cushion with Carbide Blade

The MUS2 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The design of our MUS2 cleaners has the tungsten carbide blade insert that can withstand the impact of mechanical fasteners which are used in most longwall applications in underground coal mining.

Air Bag Tension

The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the air bag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market.

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Pulley Lagging

MATOLAG Ceramic Pulley Lagging

Designed, developed and manufactured in Australia for the harsh conditions of all mining industries. The MATOLAG has been developed for the easy application for in situ and pulley OEM installations. The design and profile of the MATOLAgivees excellence in water drainage between the face surfaces on the pulley drum. Reducing material build up was also a major design criteria for the MATOLAG; the profile of the MATOLAG reduces the buildup of foreign materials, which long term will reduce the cause of belt tracking and conveyor belt wear. The MATOLAG is supplied in 6.5 metre rolls with a width of 250mm as standard; this reduces the wastage and allows easy stocking for all maintenance suppliers. MATOLAG can be supplied in either natural rubber or FRAS for the underground mining industry as per AS 1334.10-1994.

Tests Carried Out:

Tests on rubber physical properties on every batch
Test on ceramic tile properties on every batch
Test on adhesion between the ceramic tiles and the rubber on every batch
Test on the cold vulcanised adhesion on every batch of rubber
Test on the hot vulcanised adhesion on every batch of bonding layer

conveyor-control-unit-2-300x239 Control Units

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Control Units

CONTROL UNITS

Control Unit Brochure

Water Control Units & Stations

Inline Water Control Unit

Spray Board:

The Inline Water Control Unit is a simple system to control the use of water sprays to operate on either belt running or product being conveyed.

Double Solenoid Water Control Manifold

Spray Board:

Our Solenoid Water Manifold is an upgraded version of our Inline Water Control Unit, to encompass a filtration station and a manual by-pass connection in case of power failures.

Ultrasonic Water Control and Belt Cleaner Control Station

Ultrasonic Control:

An ultrasonic beam senses product being conveyed to activate a variety of water or air valves for dust suppression and conveyor belt cleaner control
The system has variable options for power supply, and function, based on either belt running or products being detected

mus2-bolt-tension-stainless-secondary-cleaner MUS2 Bolt Tension Stainless Secondary Cleaner

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MUS2 Bolt Tension Stainless Secondary Cleaner

MUS2 Bolt Tension Secondary Belt Cleaner

The MATO MUS2 belt cleaner is one of our latest designed belt cleaners and offers our new M-TRAK slide on cushion & blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width. Blade replacement is very simple with the design of the slide on and slide of principle, meaning no special tools or training is required when maintenance is performed. The unique design of our MUS2 cushion is based on the principle of a parallelogram whereby the cushion also stays true to the conveyor belts surface and ensures the attacking angle is maintained.

Cushion with Carbide Blade

The MUS2 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The design of our MUS2 cleaners has the tungsten carbide blade insert that can withstand the impact of mechanical fasteners which are used in most longwall applications in underground coal mining.

Bolt Tension

The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.

skirting-clamp-260x208 Conveyor Skirting Clamps

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Conveyor Skirting Clamps

Quick Release Conveyor Skirting Clamp

The challenge is always to contain spillage and control dust at the transfer point areas, regardless of the bulk material, with any conveyor belt operation. Quick release conveyor skirting clamp that help eliminate spillage and dust in the conveyor transfer point. Make it easy to eliminate loading-point spillage on any conveyor loading site. We are a recognised industry leader in conveyor skirting system products.

Skirting material is adjusted in minutes
Clamp adjustments are made quickly, easily and safely
Low cost
Positive fixing
No springs to jam or break

chain-flight-250x200 Chain and Flight Systems

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Chain and Flight Systems

Link Specification

A - Alloy steel - Case hardened, surface hardness RC 57min AD - Alloy steel - Through hardened (for higher U.T.S.) C - Carbon steel - Case hardened, surface hardness RC 57

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Pin Specification

Alloy steel - Case hardened, surface hardness RC 57 min. Effective case depth 0.6mm

Features:

The Bolt N Go flight system is a revolutionary assembly method for drop forged and round link conveyor chain. Easy and simple assembly on site or in the shop Precise calculated flight bending forces No welding required Guaranteed and reliable pin attachment Condensed storage and shipping costs Forged chain and round link chain compatible Plastic flight option (high-density polyethene or nylon) Steel flight option (drop forged chain only)