cement - Conveyor Technology Services

Pulley Lagging

MATOLAG Ceramic Pulley Lagging

Designed, developed and manufactured in Australia for the harsh conditions of all mining industries. The MATOLAG has been developed for the easy application for in situ and pulley OEM installations. The design and profile of the MATOLAgivees excellence in water drainage between the face surfaces on the pulley drum. Reducing material build up was also a major design criteria for the MATOLAG; the profile of the MATOLAG reduces the buildup of foreign materials, which long term will reduce the cause of belt tracking and conveyor belt wear. The MATOLAG is supplied in 6.5 metre rolls with a width of 250mm as standard; this reduces the wastage and allows easy stocking for all maintenance suppliers. MATOLAG can be supplied in either natural rubber or FRAS for the underground mining industry as per AS 1334.10-1994.

Tests Carried Out:

Tests on rubber physical properties on every batch
Test on ceramic tile properties on every batch
Test on adhesion between the ceramic tiles and the rubber on every batch
Test on the cold vulcanised adhesion on every batch of rubber
Test on the hot vulcanised adhesion on every batch of bonding layer

conveyor-control-unit-2-300x239 Control Units

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Control Units

CONTROL UNITS

Control Unit Brochure

Water Control Units & Stations

Inline Water Control Unit

Spray Board:

The Inline Water Control Unit is a simple system to control the use of water sprays to operate on either belt running or product being conveyed.

Double Solenoid Water Control Manifold

Spray Board:

Our Solenoid Water Manifold is an upgraded version of our Inline Water Control Unit, to encompass a filtration station and a manual by-pass connection in case of power failures.

Ultrasonic Water Control and Belt Cleaner Control Station

Ultrasonic Control:

An ultrasonic beam senses product being conveyed to activate a variety of water or air valves for dust suppression and conveyor belt cleaner control
The system has variable options for power supply, and function, based on either belt running or products being detected

mus2-bolt-tension-stainless-secondary-cleaner MUS2 Bolt Tension Stainless Secondary Cleaner

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MUS2 Bolt Tension Stainless Secondary Cleaner

MUS2 Bolt Tension Secondary Belt Cleaner

The MATO MUS2 belt cleaner is one of our latest designed belt cleaners and offers our new M-TRAK slide on cushion & blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width. Blade replacement is very simple with the design of the slide on and slide of principle, meaning no special tools or training is required when maintenance is performed. The unique design of our MUS2 cushion is based on the principle of a parallelogram whereby the cushion also stays true to the conveyor belts surface and ensures the attacking angle is maintained.

Cushion with Carbide Blade

The MUS2 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The design of our MUS2 cleaners has the tungsten carbide blade insert that can withstand the impact of mechanical fasteners which are used in most longwall applications in underground coal mining.

Bolt Tension

The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.

skirting-clamp-260x208 Conveyor Skirting Clamps

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Conveyor Skirting Clamps

Quick Release Conveyor Skirting Clamp

The challenge is always to contain spillage and control dust at the transfer point areas, regardless of the bulk material, with any conveyor belt operation. Quick release conveyor skirting clamp that help eliminate spillage and dust in the conveyor transfer point. Make it easy to eliminate loading-point spillage on any conveyor loading site. We are a recognised industry leader in conveyor skirting system products.

Skirting material is adjusted in minutes
Clamp adjustments are made quickly, easily and safely
Low cost
Positive fixing
No springs to jam or break

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Conveyor Idlers

CONVEYOR IDLERS

Conveyor, impact & return belt idlers assemblies

Conveyor Technology Services supply conveyor idlers, impact idlers and return belt idlers assemblies, through such manufacturers as DRC Rollers, Prok Group, and Tyton Idlers, and Special roller configurations. Conveyor Technology Services supply polymer rollers. These rollers are a new generation, heavy duty alternative to steel rollers. The rollers are constructed of glass-filled fibre, high density, polyethylene (HDPE), which has proven to substantially outlast steel rollers.

Flat Return Questionnaire

3 Roll Trough Brochure

Roller Brochure

The significant advantages which apply to applications utilising K-Poly Conveyor Rollers are:

Less damage to belting in event of roller collapse
Noise reduction of poly surface up to 9dba reduction over conventional steel rollers
Wear resistant
Reduced material build up upon roller shell
Up to 50% lighter than conventional idlers

These rollers are a new generation, heavy duty alternative to steel rollers. The rollers are constructed of glass-filled fibre, high density, polyethylene (HDPE).

mus3-air-bag-tension-secondary-cleaner MUS3 Air Bag Tension Secondary Cleaner

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MUS3 Air Bag Tension Secondary Cleaner

MUS3 Air Bag Tension Secondary Belt Cleaner

The MATO MUS3 belt cleaner is one of our latest designed belt cleaners and offers our new M-TRAK slide on cushion and blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width. When using our air tensioned end assemblies, blade replacement is very simple with the design of the slide on and slide off principle, meaning no special tools or training is required when maintenance is performed.

Cushion with Carbide Blades

The MUS3 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The design of our MUS3 cleaners has the tungsten carbide blade insert that can withstand the impact of mechanical fasteners which are used in most longwall applications in underground coal mining. One of the main features of the MUS3 cleaner is the low minimum height requirement required for this cleaner

Air Bag Tension

The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the air bag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market.

fastener-pdf01-300x424 Belt Fasteners - Belt Lacing Systems for High Tensile Textile Conveyor Belts above 750 kN/m

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Belt Fasteners – Belt Lacing Systems for High Tensile Textile Conveyor Belts above 750 kN/m

Belt Fasteners Belt Lacing Systems & Repair Fasteners

We are one of the world's leading suppliers of mechanical fasteners used in mining & servicing the growing need for mechanical fasteners in Australia. It is the preferred choice in most mining and material handling operations worldwide, used in coal mining and hard rock applications. Our fasteners & associated products withstand the harshest conditions without compromising performance. Belt Lacing Systems for High Tensile Textile Conveyor Belts above 750 kN/m

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Skirts and Guards

SKIRTS AND GUARDS

Skirting Clamps & Safety Rail Systems

Prevent accidents and guard the conveyor belt with these quick installation time skirts and guards.

Quick Release Conveyor Skirting Clamp
Modular Safety Rail System

Modular Safety Rail System

Quick installation time
Easy access to loop take up areas
Easy access to Drive units
100% Retrievable
No heavy lifting, or removing guards
Can be used as barriers, to restrict access

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MCR1 Vee Plough

The MATO MCR1 vee plough is an economical free floating returns plough and is best installed prior to any returns belt pulley, tail pulley or loop take up installations. The MCR1 has a robust construction, allowing for easy installation and recovery if needed. The MCR1 is supported by four chain anchor points to fix to any conveyor structure, thus allowing the unit to free float with varying belt conditions.

Features and Benefits:

Easy blade replacement
Economical
Ease of installation
Free floating

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Parts and Accessories

PARTS AND ACCESSORIES Repair Kits, Cutters and Covers

Our parts ensure your conveyor equipment lasts years on. We supply conveyor equipment and parts ensuring your system is productive and efficient.

Belt Cutters

MR Type Belt Cutter:

Can be used for belts up to 19mm thick and is available in standard sizes of 900, 1200 and 1500mm width.

Heavy Duty Belt Cutter

Can be used for belts 15-30mm thick and is available in standard sizes of 1200, 1500 and 1800mm width.

Pocket Boot Covers

Long Wall Pocket Boot Covers

Reduces excessive down time
Keeps L/W chock base leg pockets free of debris
No hydraulic damage to fittings or hoses
No leg damage
No restriction to operation
Allows complete raising and lowering of chock canopy

MATO Poly Repair Kit

Dual cartridge system to allow you to use only what you need
Available in 300mL and 600mL sizes
For applications on worn or damaged conveyor belts, mechanical fastener coverage or where a rubber repair is required
Primers and solvents also available, for various bonding applications

Handsaver

Provides a safe and comfortable method of handling awkward objects and saves trapped fingers and cut hands
Flats, channels, angles, tubes, rounds, H sections, conveyor belting may all be lifted and dragged easily, safely and quickly with this versatile tool
Corrosion resistant finish

T Square

The MATO square is used in conjunction with the belt knife for cutting the belt end square to the edge of the belt. The squaring angle contains a slot to guide the knife blade; this facilitates a straight cut and safe operation of the knife.

mcr2-vee-plough-325x232 MCR2 Diagonal Plough

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MCR2 Diagonal Plough

The MATO MCR2 diagonal plough has all the same features of the MCR1 plough, however one blade is designed to cover the entire width of the conveyor belt. This unit allows for all the materials removed by the plough to be deposited to the desired side of the conveyor belt. The MATO MCR2 diagonal plough is easily changed from a right-hand side configuration to left-hand side unit, as all the cleaner blades are interchangeable.

Features and Benefits:

Single direction discharge
Economical
Ease of installation
Free floating

chain-flight-250x200 Chain and Flight Systems

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Chain and Flight Systems

Link Specification

A - Alloy steel - Case hardened, surface hardness RC 57min AD - Alloy steel - Through hardened (for higher U.T.S.) C - Carbon steel - Case hardened, surface hardness RC 57

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Pin Specification

Alloy steel - Case hardened, surface hardness RC 57 min. Effective case depth 0.6mm

Features:

The Bolt N Go flight system is a revolutionary assembly method for drop forged and round link conveyor chain. Easy and simple assembly on site or in the shop Precise calculated flight bending forces No welding required Guaranteed and reliable pin attachment Condensed storage and shipping costs Forged chain and round link chain compatible Plastic flight option (high-density polyethene or nylon) Steel flight option (drop forged chain only)