The Inline Water Control Unit is a simple system to control the use of water sprays to operate on either belt running or product being conveyed.
Double Solenoid Water Control Manifold
Spray Board:
Our Solenoid Water Manifold is an upgraded version of our Inline Water Control Unit, to encompass a filtration station and a manual by-pass connection in case of power failures.
Ultrasonic Water Control and Belt Cleaner Control Station
Ultrasonic Control:
An ultrasonic beam senses product being conveyed to activate a variety of water or air valves for dust suppression and conveyor belt cleaner control
The system has variable options for power supply, and function, based on either belt running or products being detected
The MATO MUS2 belt cleaner is one of our latest designed belt cleaners and offers our new M-TRAK slide on cushion & blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width.
Blade replacement is very simple with the design of the slide on and slide of principle, meaning no special tools or training is required when maintenance is performed. The unique design of our MUS2 cushion is based on the principle of a parallelogram whereby the cushion also stays true to the conveyor belts surface and ensures the attacking angle is maintained.
Cushion with Carbide Blade
The MUS2 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The design of our MUS2 cleaners has the tungsten carbide blade insert that can withstand the impact of mechanical fasteners which are used in most longwall applications in underground coal mining.
Bolt Tension
The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.
The challenge is always to contain spillage and control dust at the transfer point areas, regardless of the bulk material, with any conveyor belt operation. Quick release conveyor skirting clamp that help eliminate spillage and dust in the conveyor transfer point. Make it easy to eliminate loading-point spillage on any conveyor loading site. We are a recognised industry leader in conveyor skirting system products.
Skirting material is adjusted in minutes
Clamp adjustments are made quickly, easily and safely
Conveyor Technology Services supply conveyor idlers, impact idlers and return belt idlers assemblies, through such manufacturers as DRC Rollers, Prok Group, and Tyton Idlers, and Special roller configurations. Conveyor Technology Services supply polymer rollers. These rollers are a new generation, heavy duty alternative to steel rollers. The rollers are constructed of glass-filled fibre, high density, polyethylene (HDPE), which has proven to substantially outlast steel rollers.
The significant advantages which apply to applications utilising K-Poly Conveyor Rollers are:
Less damage to belting in event of roller collapse
Noise reduction of poly surface up to 9dba reduction over conventional steel rollers
Wear resistant
Reduced material build up upon roller shell
Up to 50% lighter than conventional idlers
These rollers are a new generation, heavy duty alternative to steel rollers. The rollers are constructed of glass-filled fibre, high density, polyethylene (HDPE).
The MATO MUS3 belt cleaner is one of our latest designed belt cleaners and offers our new M-TRAK slide on cushion and blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width.
When using our air tensioned end assemblies, blade replacement is very simple with the design of the slide on and slide off principle, meaning no special tools or training is required when maintenance is performed.
Cushion with Carbide Blades
The MUS3 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The design of our MUS3 cleaners has the tungsten carbide blade insert that can withstand the impact of mechanical fasteners which are used in most longwall applications in underground coal mining. One of the main features of the MUS3 cleaner is the low minimum height requirement required for this cleaner
Air Bag Tension
The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the air bag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market.
Belt Fasteners
Belt Lacing Systems & Repair Fasteners
We are one of the world's leading suppliers of mechanical fasteners used in mining & servicing the growing need for mechanical fasteners in Australia. It is the preferred choice in most mining and material handling operations worldwide, used in coal mining and hard rock applications. Our fasteners & associated products withstand the harshest conditions without compromising performance.
Belt Lacing Systems for High Tensile Textile Conveyor Belts above 750 kN/m
The MATO MCR1 vee plough is an economical free floating returns plough and is best installed prior to any returns belt pulley, tail pulley or loop take up installations. The MCR1 has a robust construction, allowing for easy installation and recovery if needed. The MCR1 is supported by four chain anchor points to fix to any conveyor structure, thus allowing the unit to free float with varying belt conditions.
PARTS AND ACCESSORIES
Repair Kits, Cutters and Covers
Our parts ensure your conveyor equipment lasts years on. We supply conveyor equipment and parts ensuring your system is productive and efficient.
Belt Cutters
MR Type Belt Cutter:
Can be used for belts up to 19mm thick and is available in standard sizes of 900, 1200 and 1500mm width.
Heavy Duty Belt Cutter
Can be used for belts 15-30mm thick and is available in standard sizes of 1200, 1500 and 1800mm width.
Pocket Boot Covers
Long Wall Pocket Boot Covers
Reduces excessive down time
Keeps L/W chock base leg pockets free of debris
No hydraulic damage to fittings or hoses
No leg damage
No restriction to operation
Allows complete raising and lowering of chock canopy
MATO Poly Repair Kit
Dual cartridge system to allow you to use only what you need
Available in 300mL and 600mL sizes
For applications on worn or damaged conveyor belts, mechanical fastener coverage or where a rubber repair is required
Primers and solvents also available, for various bonding applications
Handsaver
Provides a safe and comfortable method of handling awkward objects and saves trapped fingers and cut hands
Flats, channels, angles, tubes, rounds, H sections, conveyor belting may all be lifted and dragged easily, safely and quickly with this versatile tool
Corrosion resistant finish
T Square
The MATO square is used in conjunction with the belt knife for cutting the belt end square to the edge of the belt. The squaring angle contains a slot to guide the knife blade; this facilitates a straight cut and safe operation of the knife.
The MATO MCR2 diagonal plough has all the same features of the MCR1 plough, however one blade is designed to cover the entire width of the conveyor belt. This unit allows for all the materials removed by the plough to be deposited to the desired side of the conveyor belt.
The MATO MCR2 diagonal plough is easily changed from a right-hand side configuration to left-hand side unit, as all the cleaner blades are interchangeable.
Complete range of chain sprockets for your drop forged chains and roller conveyor chains conveyor system. We stock a wide range of sprockets to complement our extensive conveyor product range. Fabricated mild, alloy & stainless steel materials and hardened teeth for additional wear resistance with high load high wear applications.
Developed to industrial standards and is available in a variety of technical specifications.
Sprockets
Most sizes from stock
Hubs machined to size and appropriate bore and keyway size
Fast delivery
Trailers
Heat treated and machined to size with appropriate bore and keyway to customers specification
Flexal is an elastic device for products loading on belt conveyors. It consists of cross belt elastic straps which, through their flexibility and their elongation ability, absorb impact energy and weight of loaded products.
The straps, more or less numerous, are supported by a metal framework, adjustable in all 3 dimensions in order to fit the system to every trough angle, from 20 to 70°. Each strap is fitted with sliding pads made of very high molecular weight HDPE. They are replaceable and their number is flexible, depending on the application.
Pad’s fixing to the strap is designed such that its elongation is not hindered. The belt is in contact with a large number of pads which automatically distribute strains and frictions due to elastic supporting.
Very little wear and therefore long lifetime for pads
Negligible energy absorption
Extremely simple in design, FLEXAL requires no special maintenance. Working visibility and visual inspection of the condition are always possible. In most cases, pads have a very long lifetime, and their replacement requires no special skill nor special tools.
The MATO MUS3 belt cleaner is one of our latest designed belt cleaners and offers our new M-TRAK slide on cushion & blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width.
Blade replacement is very simple with the design of the slide on and slide of principle, meaning no special tools or training is required when maintenance is performed. The unique design of our MUS3 cushion is based on the principle of a parallelogram whereby the cushion also stays true to the conveyor belts surface and ensures the attacking angle is maintained.
The MUS3 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The design of our MUS2 cleaners has the tungsten carbide blade insert that can withstand the impact of mechanical fasteners which are used in most longwall applications in underground coal mining.
Bolt Tension
The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.
Bucket elevators are designed to move flowing powders or bulk solids vertically. Bucket elevators use an endless belt or chain and have a series of buckets attached to it. Bulk material is spread into an inlet hopper. Buckets dig into the material and convey it up and over the head sprocket/pulley, and then throw the material out a discharge throat. Bucket elevators are not self-feeding and are fed at a controlled rate. The buckets are usually where the chain or belt path is vertical or steeply inclined in a single plane. The buckets are returned back down to a tail pulley or sprocket at the bottom.
There are four broad classifications of bucket elevators: centrifugal, continuous, positive, and internal discharge. The most commonly used are the centrifugal and continuous discharge elevators. Conveyor Technology Services industrial bucket elevators are made in a variety of shapes, weights and sizes, all utilising centrifugal buckets or continuous buckets.
The MATO MUS4 belt cleaner is one of our latest designed belt cleaners and offers our M-TRAK slide on cushion and blade for easy installation and maintenance. The unique M-TRAK is designed to eliminate long maintenance down times and ensures that all blade alignments are 100% true across the entire conveyor belt width.
Blade replacement is very simple with the design of the slide on and slides off principle, meaning no special tools or training is required when maintenance is performed. The MUS4 cleaner is specifically designed to be installed on conveyor systems that are either fully spliced or have mechanical belt fasteners. The MUS4 cleaner has a low minimum height requirement for installation.
Polyurethane Blades
These are 85A shore hardness, FRAS approved polyurethane.
Bolt Tension
The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.
The MATO MCP1 Belt Cleaning Unit is an aggressive head drum cleaner consisting of a multiple blade section, in line, mounted just under the Tangential centre line of the head pulley, to remove the bulk of the carryback material to return to the main flow of product being conveyed.
The MCP1 cleaner is mounted underneath the head drum to ensure no material build-up occurs on the cleaner unit, and to eliminate the risk of damage from the cleaner to the belt.
Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure across the face of the head drum. Tungsten carbide blades are used for fully Vulcanised Belts and Polyurethane Blades are used for mechanically fastened belts.
MATO offers different grades of tungsten carbide to suit each application. For example, tungsten impact when used with aggressive products or belts, tungsten long life for high speed, abrasive, applications (not for use with mechanical fasteners).
Bolt Tension
The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.
MCS2 Bolt Tension Stainless Secondary Belt Cleaner
The MATO MCS2 belt cleaning unit is the multi-bladed in-line system. Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure and constant tip contact across the belt surface.
Tungsten Carbide Blades
MATO offers different grades of tungsten carbide to suit each application. For example, tungsten impact where the belts have mechanically fastened joints or tungsten long life for higher speed belts with abrasive materials.
Bolt Tension
The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.
The MATO MUP2 polyurethane primary belt cleaner is designed to be aggressive but friendly to the conveyor belt. The MUP2 returns up to 95% of the bulk material to the mainstream production flow being conveyed.
The air operated end assembly offers a constant blade pressure to the conveyor belt’s surface for the entire life of the polyurethane blade, eliminating continuous blade adjustment and maintenance. Note, if air is not available the air bag end assembly can also be tensioned by using water pressure from the main supply line. See your local MATO representative for more details.
The MUP2 polyurethane primary belt cleaner has two standard types of tensioning devices available. Spring tension assembly or air operated assembly, for the most reliable and effective tensioning methods available in today's market.
The MUP2 has the polyurethane grades available to choose from. They can be used in underground coal mines with stringent fire resistant, antistatic requirements, as well as surface applications with aggressive products being conveyed, to high temperature or even food grade applications. MATO has also recently incorporated a polyurethane blade suitable for dry applications with a built-in lubrication system to reduce the chances of chattering whilst running on dry conveyor belts.
Air Bag Tension
The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the air bag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market.
When used on our MUP2 primary cleaners the blade contact remains at is today's 15 degrees set up for the entire blade, this improves the cleaning efficiency throughout the life of the polyurethane blade.
The MATO MCS2 belt cleaning unit is the multi-bladed in-line system. Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure and constant tip contact across the belt surface.
Tungsten Carbide Blades
MATO offers different grades of tungsten carbide to suit each application. For example, tungsten impact where the belts have mechanically fastened joints or tungsten long life for higher speed belts with abrasive materials.
Air Bag Tension
The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the airbag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market.
The MATO MCP1 primary belt cleaner is an aggressive head drum cleaner consisting of multiple blade sections, in line, mounted just under the tangential centre line of the head pulley, to remove the bulk of the carryback material to return to the main flow of product being conveyed.
The MCP1 cleaner is mounted underneath the head drum to ensure no material build-up occurs on the cleaner unit, and to eliminate the risk of damage from the cleaner to the belt.
Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure across the face of the head drum. Tungsten carbide blades are used for fully vulcanised belts and polyurethane blades are used for mechanically fastened belts.
There are a number of polyurethane blade grades to choose from. Polyurethane blades can be used in underground coal mines with stringent fire resistant, antistatic requirements, as well as surface applications with aggressive products being conveyed, to high temperature or even food grade applications.
MATO has also incorporated a polyurethane blade suitable for very dry applications with an inbuilt lubrication element to reduce the chances of chattering whilst running on dry conveyor belts.
Air Bag Tension
The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the air bag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market.
The MATO MCS2 belt cleaning unit is a multi-bladed in-line system. Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure, and constant tip contact across the belt surface.
Tungsten Carbide Blades
MATO offers different grades of tungsten carbide to suit each application. For example, tungsten impact where the belts have mechanically fastened joints or tungsten long life for higher speed belts with abrasive materials.
Bolt Tension
The MATO standard bolt tension assembly allows for easy adjustment during the initial setup of the blade and for ongoing changes to the blade height as it wears. Bolt tension assemblies work very well with a cushioned or flexible blade system.
The MATO MCP1 primary belt cleaner is an aggressive head drum cleaner consisting of multiple blade sections, in line, mounted just under the tangential centre line of the head pulley, to remove the bulk of the carryback material to return to the main flow of product being conveyed.
The MCP1 cleaner is mounted underneath the head drum to ensure no material build-up occurs on the cleaner unit, and to eliminate the risk of damage from the cleaner to the belt.
Each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure across the face of the head drum. Tungsten carbide blades are used for fully vulcanised belts and polyurethane blades are used for mechanically fastened belts.
There are a number of polyurethane blade grades to choose from. Polyurethane blades can be used in underground coal mines with stringent fire resistant, antistatic requirements, as well as surface applications with aggressive products being conveyed, to high temperature or even food grade applications.
Mato has also incorporated a polyurethane blade suitable for very dry applications with the polyurethane blade being used having its own inbuilt lubrication element to reduce the chances of chattering whilst running on dry conveyor belts.
Spring Tension
The tension spring assembly allows for constant tension to be applied to the cleaner unit, to cater for blade wear or greater movement for the blade surface on the head drum. This reduces the maintenance frequency for adjustment.
The MATO MCS4 belt cleaning unit is a multi-bladed inline system, each blade is individually mounted with a rubber tensioning cushion to ensure even blade pressure and constant tip contact across the belt surface.
The cleaner is designed to be slim-lined so it can fit into almost any position, taking up the minimal amount of room possible.
The MCS4 secondary cleaner is suitable for all applications and works extremely well on high speed fully vulcanised belts or mechanically fastened belts, ensuring a clog free operation.
The cleaner is easy to install and maintain and can be virtually installed anywhere on the belt.
MATO offers different grades of tungsten carbide to suit each application. For example, tungsten impact where the belts have mechanically fastened joints or tungsten long life for higher speed belts with abrasive materials.
Air Bag Tension
The air bag end assembly is one of our latest designs in constant performance for belt cleaner tensioning devices. This unique design of the airbag system for primary and secondary cleaners is by far our most successful tensioning device in today’s market.
Mato Belt Cleaner Catalogue 2017
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MATO Easy Clip Catalogue 2017
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Conveyor Technology - Material Handling Catalogue
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